Electrics & Electronics: Charging, Starting & Lighting: Alternator construction
Rotor
 
The rotor is an electro magnet. It consists of a coil of wire wound around an iron core and is pressed on to a steel shaft. It usually has 8 to 12 tapered pole projections.
 
Stator
 
The stator consists of a cylindrical laminated iron core, which carries the 3 phase winding in slots on the outside.
 
Alternator end frames
 
The end frames of an alternator are made from aluminium.
 
Slip ring & brush assembly
 
Slip rings are normally copper bands connected to the rotor winding. Brushes allow a connection to the rotating rotor winding.
 
Rectifier assembly
 
Diodes are mounted on heat sinks. The positive heat sink is insulated from the frame, the negative heat sink is connected to the frame.
 
Alternator cooling fan
 
The fan is a centrifugal type that is mounted on the rotor shaft or drive pulley.