Fuel Systems: Diesel Fuel Systems: Diesel fuel system components
Diesel tanks & lines
 
The fuel tank stores fuel away from the engine. Baffles ensure the pickup tube is always submerged in fuel. This stops air entering the system.
 
Diesel fuel filters
 
Fuel filters remove abrasive particles, and water.
 
Lift pump
 
A diaphragm-type lift pump can be mounted on the engine, or the injection pump. An eccentric on a camshaft pushes on a rocker arm. It acts on a diaphragm to create a pressure difference, which lifts fuel from the tank to the injection system.
 
Plunger pump
 
A plunger-type lift pump is mounted on the in-line injection pump, and driven by a cam inside the in-line injection pump housing.
 
Priming pump
 
Light vehicle diesel engines use a priming pump to remove air from the fuel system. Otherwise, the engine would have to be cranked over with the starter motor, to bleed and prime the system.
 
Inline injection pump
 
An in-line injection pump meters the fuel and raises its pressure. The basic principle is for a plunger to act on a column of fuel, to lift an injector needle off its seat.
 
Mechanical or pneumatic governors
 
A mechanical governor uses rotating fly weights to control movement of a rack against a spring. A pneumatic governor has a venturi unit, linked to a diaphragm assembly, on the in-line injection pump housing.
 
Distributor-type injection pump
 
The distributor-type pump uses a vane-type transfer pump to fill the single pumping element. This then raises fuel pressure to injection pressure. A distribution system then distributes fuel to each cylinder, in the firing order of the engine.
 
Diesel injectors
 
The injection pump delivers fuel to the injector. As fuel pressure rises, it acts on the needle valve, eventually lifting it from its seat. Highly-pressurized fuel enters the engine in an atomized spray at a high velocity.
 
Glow plugs
 
In the tip of the glow plug is a coil of a resistive wire or a filament which heats up when electricity is connected.
 
Cummins & Detroit Diesel injection Unit injectors have been available for many years in heavy commercial diesel engines. These include the 'Cummins Pressure Time System' and the Detroit Diesel System.